MATHEMATICAL MODELING OF AN INDUCTION MOTOR DRIVEFOR A WINDING MACHINE
DOI:
https://doi.org/10.35546/kntu2078-4481.2026.2.2Keywords:
winding machine, induction motor drive, control system, mathematical modeling, frequency control, transient processesAbstract
The article considers the process of mathematical modeling of an asynchronous electric drive of a winding device, which is a key component of a technological line for the production of cable products. The main attention is paid to the peculiarities of the operation of the electric drive in conditions of variable system dynamics associated with changes in the moment of inertia, winding radius and load during the operating cycle. The need to maintain stable cable tension and synchronize winding speed with other stages of the production line is outlined, which determines the quality and reliability of the finished product. A generalized mathematical model of an electromechanical system is proposed, built on the basis of equations in α–β coordinates, taking into account the principles of vector control and modern approaches to frequency and torque control. The model allows taking into account the interaction of electrical and mechanical parameters of the system, which ensures reliable reproduction of real operating modes and creates a basis for further optimization of the control system. During the study, transient processes of starting the electric drive, changes in modes at the moment of transition between winding layers, as well as the behavior of the system throughout the entire operating cycle were obtained. An analysis of the influence of variable loads and drum parameters on speed, torque, and stator currents was conducted. The constructed graphs of changes in the main parameters of the system over time made it possible to evaluate the dynamic properties of the drive. It is shown that the use of an adaptive speed controller allows maintaining stable operating characteristics, minimizing overloads and ensuring energy efficiency of the system operation. The simulation results confirm the feasibility of using the developed model for practical solutions in high-precision technological processes, where constant control of cable tension is required. At the same time, the possibility of integrating the model into modern digital control systems is emphasized, which opens up prospects for the modernization of existing production lines and the creation of new energy-efficient solutions.
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